Fine spherical powder production during gas atomization of pressurized melts through melt nozzles with a small inner diameter

Li，Xing gang1,2,3; Zhu，Qiang2,3; Shu，Shi4; Fan，Jian zhong4; Zhang，Shao ming4

2019-11-01

10.1016/j.powtec.2019.09.023

POWDER TECHNOLOGY   影响因子和分区

0032-5910

1873-328X

A pressure-gas atomizer was developed, in which the melts were pressurized through melt nozzles with a small inner diameter, aiming for a small mass median diameter (MMD, d) and high productivity of fine spherical powders. The maximum melt flow resistance in a melt nozzle, defined as the sum of the capillary resistance and viscous pressure drop, was analyzed by varying the inner diameter of the melt nozzle (D). The calculation results indicate that the maximum melt flow resistance increases quickly with the decrease of D, and varies in an order of 10–10 kPa for different metal melts when D reduces from 4.0 mm to 0.5 mm. Atomization runs with three kinds of aluminium (Al) alloys were accomplished using melt nozzles with different inner diameters in a pilot plant whereby an over-pressure in a range of ∆p = 30–45 kPa can be maintained on the melts to enhance the melt flowing in the melt nozzle. The experimental results indicate that the atomization efficiency can be well improved by reducing the inner diameter of the melt nozzle, which resulted in a small MMD, narrow particle size distribution and high fine powder yield. For Al-I alloy powders, when the inner diameter of the melt nozzle reduces from D = 3 mm to D = 1 mm, the particle MMD reduces from d = 86.13 μm to d = 40.42 μm, and the powder yield <53 μm increases from 27.60% to 62.57%. For Al-III alloy powders, when the inner diameter of the melt nozzle reduces from D = 4 mm to D = 2 mm, the particle MMD reduces from d = 120.10 μm to d = 54.82 μm and the powder yield <53 μm increases from 20.70% to 48.20%. Moreover, the satellite particles and lamellae sticking on the particle surface were reduced when a melt nozzle with a small inner diameter was employed in a gas atomization process.

Additive manufacture Gas atomization Mass median diameter Melt nozzle Metal powder Satellite particle

SCI ; EI

英语

第一

Beijing Nova Program[xx2018036]

Engineering

Engineering, Chemical

WOS:000504777100070

Elsevier B.V.

20193707435439

Aluminum compounds ; Atomization ; Atomizers ; Nozzles ; Particle size ; Particle size analysis ; Pilot plants ; Powder metals ; Small satellites

Aluminum Alloys:541.2 ; Chemical Plants and Equipment:802.1 ; Chemical Operations:802.3 ; Materials Science:951

CHEMISTRY

2-s2.0-85072071120

Scopus

1.Academy for Advanced Interdisciplinary StudiesSouthern University of Science and Technology (SUSTech),Shenzhen,518055,China
2.Department of Mechanical and Energy EngineeringSouthern University of Science and Technology (SUSTech),Shenzhen,518055,China
3.Shenzhen Key Laboratory for Additive Manufacturing of High-performance Materials,Shenzhen,518055,China
4.National Engineering & Technology Research Center for Nonferrous Metal Matrix CompositesGeneral Research Institute for Nonferrous Metals (GRINM),Beijing,100088,China

Li，Xing gang,Zhu，Qiang,Shu，Shi,et al. Fine spherical powder production during gas atomization of pressurized melts through melt nozzles with a small inner diameter[J]. POWDER TECHNOLOGY,2019,356:759-768.

Li，Xing gang,Zhu，Qiang,Shu，Shi,Fan，Jian zhong,&Zhang，Shao ming.(2019).Fine spherical powder production during gas atomization of pressurized melts through melt nozzles with a small inner diameter.POWDER TECHNOLOGY,356,759-768.

Li，Xing gang,et al."Fine spherical powder production during gas atomization of pressurized melts through melt nozzles with a small inner diameter".POWDER TECHNOLOGY 356(2019):759-768.