Electrospray Deposition for Electronic Thin Films on 3D Freeform Surfaces: From Mechanisms to Applications

Lai, Wuxing1; Di, Linsen1; Zhao, Chenyang1; Tian, Yu1; Duan, Yongqing1; Pan, Yanqiao2; Ye, Dong1; Jiang, Lang3; Guo, Yunlong3; He, Gang4; Deng, Weiwei5; Guan, Yin6; Huang, Yongan1

2024-05-01

10.1002/admt.202400192

ADVANCED MATERIALS TECHNOLOGIES   影响因子和分区

2365-709X

["Electronic thin films play a ubiquitous role in microelectronic devices and especially hold great promise for flexible electronics, energy conversion and storage, and biomedical applications. Their characterizations, including ultra-thin, large-scale dimensions, stretchability, and conformal ability to curved or 3D structures, present new challenges for thin film fabrication based on the solution method. Electrospray deposition emerges as a feasible method for fabricating large-area, flexible, and curved films. It offers many advantages such as material adaptability, controlled atomization, tunable film morphology, and shape retention on complex substrates. These advantages make it a key method for fabricating high-performance films on large-area, 3D surfaces. This work presents a comprehensive review of the mechanisms, processes, applications, and equipment of electrospray deposition. First, the fundamental principles of electrospray deposition are introduced, focusing on the mechanisms and scaling laws of liquid atomization. Moreover, the control methods for electrospray modes, structures, and film morphology are discussed. These advanced control methods pave the way for the fabrication of smart skins, wearable devices, and energy conversion and storage components. Finally, this work introduces three types of electrospray deposition manufacturing equipment to illustrate the advantages of electrospray deposition for large-area, and 3D surface manufacturing.","Electronic thin films are pivotal in microelectronics, particularly in flexible electronics, energy storage, and biomedical fields. Challenges arise in their fabrication due to characteristics like ultra-thinness, scalability, and adaptability to curved surfaces. Electrospray deposition emerges as a viable solution, offering controlled atomization and tailored film morphology. This review delves into its mechanisms, applications, and equipment, showcasing its potential for large-area and 3D surface manufacturing.image"]

curved surface processing electrohydrodynamic printing electrospray deposition high-performance films thin film fabrication

SCI ; EI

英语

其他

National Natural Science Foundation of China["52175536","52188102"] ; Regional Innovation Development Joint Key Fund of the Chemical Department of the National Natural Science Foundation of China[U23A20111] ; null[2021YFB32-00700]

Materials Science

Materials Science, Multidisciplinary

WOS:001234905700001

WILEY

Web of Science

1.Huazhong Univ Sci & Technol, State Key Lab Intelligent Mfg Equipment & Technol, Wuhan 430074, Peoples R China
2.Wuhan Univ Sci & Technol, Key Lab Met Equipment & Control Technol, Hubei Key Lab Mech Transmiss & Mfg Engn, Minist Educ, Wuhan 430081, Peoples R China
3.Chinese Acad Sci, Beijing Natl Lab Mol Sci, Key Lab Organ Solids, Inst Chem, Beijing 100190, Peoples R China
4.Xi An Jiao Tong Univ, Frontier Inst Sci & Technol, Key Lab Thermofluid Sci & Engn, Minist Educ, Xian 710054, Peoples R China
5.Southern Univ Sci & Technol, Dept Mech & Aerosp Engn, Shenzhen Key Lab Soft Mech & Smart Mfg, Shenzhen 518055, Peoples R China
6.Huazhong Univ Sci & Technol, Sch Energy & Power Engn, Wuhan 430074, Peoples R China

Lai, Wuxing,Di, Linsen,Zhao, Chenyang,et al. Electrospray Deposition for Electronic Thin Films on 3D Freeform Surfaces: From Mechanisms to Applications[J]. ADVANCED MATERIALS TECHNOLOGIES,2024.

Lai, Wuxing.,Di, Linsen.,Zhao, Chenyang.,Tian, Yu.,Duan, Yongqing.,...&Huang, Yongan.(2024).Electrospray Deposition for Electronic Thin Films on 3D Freeform Surfaces: From Mechanisms to Applications.ADVANCED MATERIALS TECHNOLOGIES.

Lai, Wuxing,et al."Electrospray Deposition for Electronic Thin Films on 3D Freeform Surfaces: From Mechanisms to Applications".ADVANCED MATERIALS TECHNOLOGIES (2024).